009159004061916

Open Ended Card Edge: BTB INTER CONNECT 00-9159 AVX was challenged with increasing the pin count density as well as minimizing the size of the existing coplanar BTB card edge connector for linear strip lighting. The current product is a 2.0mm with single contacts that straddle the PCB to make electrical connection on both the top and bottom side of the board. By simply changing the contacts to a double sided configuration (separate contacts for both the top and bottom of the PCB), AVX was able to double the pin count in the same 2.0mm pitch with minimal to no impact on the electrical performance of the connector. Reducing the size of the connector required a complete new design as the target was a 4p connector with a total length of 4.0mm. To achieve this, AVX removed the end walls and then added a center support/keying rib to pre-align the PCB during mating. This rib the then holds the PCB in the proper functional location. The new family of connectors is available with contact sizes of 4, 6, 8 and 10 positions, doubling the current products range. The current rating will be 3A for the 4p and 6p, and then drop to 2.5A for the 8p and 10p connector. The connector supports the standard 1.6mm PCB thickness. This new connector provides the highest density to reliably connect two in-line PCBs together in the most cost effective assembled solution. More importantly, the increased pin count allows for more flexibility in mixing and matching power and signal lines. APPLICATIONS FEATURES AND BENEFITS Linear LED strip lighting Miniaturized size, achieves 1.0mm in length for each number of contacts Commercial/Industrial co-planar or extended (4p =4.0mm) card applications Double Ended/Double Sided contacts for increased pin count density on Reference Product Specification 201-01-144 standard 1.6mm thick PCBs Central polarizing/location rib assures proper mating and PCB location High current capabilities: 3A 4p/6p and 2.5A 8p/10p Economical high force Tin-to-Tin contact interface ELECTRICAL ENVIRONMENTAL MECHANICAL Current Rating: 3.0 amps 4p/6p Operating Temperature: Insulator Material: Nylon 46: UL94VO and 2.5 amps 8p/10p -40C to +125C Contact Material: Phosphor Bronze Voltage Rating: 300 VAC Plating: Tin over Nickel Durability: 5 Cycles HOW TO ORDER 00X 0 61 X 1 X 00 9159 Number of Ways Single PCB Thickness Insulator Color Packaging Plating Option Prefix Series Part PCB Options 61 = Open Ended 6 = Pure Tin all over No of Code Color Application Code Strip Details 1 = Bag PCB Tickness 1 = Gold Flash Ways 8 Black Special Order Connector 1.6-0.10 004 4 Page 2 9 White Standard 006 6 Page 3 008 8 Page 4 010 10 Page 5 Certification: UL File E90723 1Open Ended Card Edge: BTB INTER CONNECT 00-9159 4 WAY SINGLE PART PCB STRIP CONNECTOR OPEN ENDED SECTION VIEW THROUGH CONTACT POSITION NOTES: 1. INSULATOR MATERIAL NYLON 46, UL94 V-0. COLOR REFER TO PAGE 1. 2. CONTACT MATERIAL COPPER ALLOY, TIN PLATED 3. PARTS TO BE SUPPLIED IN BAGS, 1000 PIECES PER BAG. 4. GENERAL TOLERANCE 0.20MM UNLESS STATED. 5. ARROW ADJACENT TO CONTACT POSITION 1. 6. PCB PAD, TIN PLATED OR TIN PLATED WITH GOLD FLASH. 7. FURTHER DETAILS REFER TO ELCO SPECIFICATION 201-01-144. SUGGESTED PCB LAYOUT PADS THE SAME UPPER AND LOWER FACES PCB THICKNESS 1.600.10MM (OVER PADS) 2