809-001

Contacts and Termination Tools RJ45 AND USB 2.0 Contacts, Tools, and Accessories Size 23 Crimp Contact for Mighty Mouse Series 801, 804, and 805 Micro and Standard USB Connectors SIZE 23 CRIMP CONTACTS FOR USE WITH 801-084, 801-085, 801-341, 804-084, 804-085, 804-341 805-084, 805-085 AND 805-341 SERIES 80 MIGHTY MOUSE CONNECTORS Standard size 23 contacts accept 22 to 28 AWG wire. Choosesmall bor versions for 26 to 30 AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts are bulk packaged. Terminate with standard M22520 crimper with special positioner. A Contact Color Tool Type Wire Size Material Part Number In. mm. Band Code 23 Pin Contact Pin 22 28 BeCu 809-001 .035 Max .902 None A, C Socket 22 28 BeCu 809-002 .035 Max .902 None A, C PIN (809-001) .165 (4.19) .289 (7.34) .160 (4.06) .283 (7.19) A Inspection Hole 23 Socket Contact Socket (809-002) Crimp Tensile Strength Values are in pounds and are minimums440 (11.18) Max Silver or Tin Nickel Hood Wire Coated Copper Coated Gage .053 (1.35) Max Wire Copper Wire A Over Hood 22 12 8 Inspection Hole 24 8 6 26 5 3 28 3 2 Material and Finish Beryllium copper alloy per ASTM B196 or B197, 50 microinches gold plated per ASTM B488 Type II Code C Class 1.25 over nickel plate per QQ-N-290 Class 2, 50-100 microinches. Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI 96.1 Specifications Current Rating: 5 Amps maximum Voltage Drop (at 5 Amps and 25 C): 70 millivolts maximum Temperature Range: -65 to + 200 C MINIATURE ADJUSTABLE CRIMP TOOL AND POSITIONER Standard M22520/2-01 crimper for use with standard size 23 Mighty Mouse contacts. Performs precision eight-indent crimps for gas-tight wire terminations and excellent tensile strength. Adjustment wheel has 8 settings. Ratchet mechanism prevents improper crimps. Length is 6.75 inches, weight is approx. 10 oz. Bayonet-type positioner 809-005 hold contacts at correct height for crimping. Check calibration with M22520/3 gages. Military Part Tool Part Number Number Daniels Part Number Tool Code M Crimp Tool 809-015 M22520/2-01 AFM8 A Positioner 809-005 (none) K1461 C M-4 2016 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 SuperSeal Catalog Dimensions in Inches (millimeters) are subject to change without notice.RJ45 AND USB 2.0 Contacts, Tools, and Accessories Size 23 Crimp Contact Instructions for Mighty Mouse Series 801 Micro and Standard USB Connectors HOW TO TERMINATE, INSTALL AND REMOVE SIZE 23 CONTACTS Set Up Crimp Tool. Install proper positioner Adjustment Wheel 1 into crimp tool. The label on the positioner shows the proper tool setting for each wire size145/.155 Turn the adjustment wheel to the correct setting. (3.68/3.94) Strip Wire. Remove wire insulation, taking 2 care to avoid nicking or cutting wire strands. 1 2 Strip wire to length shown. Crimp Tool Insert wire into contact. The wire should be 3 visible in the inspection hole. Positioner INSPECTION Insert contact into crimp tool as shown. Make HOLE 4 sure that the contact is fully inserted into the tool. Squeeze handle completely. The ratchet mechanism will not allow a partial crimp. Release 4 3 handle and remove contact. Inspect crimped contact. Wire should be fully 5 inserted and the crimp should be uniform in appearance. Insertion/Extraction Tool 809-088 EXTRACTION TIP INSERTION TIP WHITE END GREEN END 5 Install contact into connector. Push the CONTACT 6 contact through the rear grommet until RETAINER CLIP the contact locks into place. This can usually be done by hand without the need for a tool. If the wire gage is 26 or smaller, a tool is helpful. There are two techniques for installing contacts with a tool. One method is to push the contact in by hand, then use the tool to finish the insertion. RUBBER RETAINER The other method is to position the insertion GROMMET TINE tip against the contact shoulder, then insert the contact. Use insertion/extraction tool 809-088 to install contacts. Slide the wire into the groove on 6 the blue end of the tool. Slide the tool tip up the contact until it touches the contact shoulder. USE CARE TO AVOID DAMAGING THE CONNECTOR. Contact Extraction. Use tool 809-088. The 7 white end is used for contact extraction. First, push the wire into the groove of the metal tip. Slide RUBBER the tip of the tool into the connector. Push the tool GROMMET into the connector cavity until the tip bottoms in the connector. Avoid wiggling or rocking the tip. This may damage the cavity. A straight push is best. Pinch the wire between your finger and the white 7 plastic grip and slide the tool and contact out of M the connector. Wire insulation diameter greater than 0.045 inches (1.14mm) is too large to work properly with the extraction tool. connector damage is possible. 2016 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 SuperSeal Catalog M-5 Dimensions in Inches (millimeters) are subject to change without notice. Contacts and Termination Tools